FCAW(s)-P10 Weld Card

Enable Design Services Inc.461 North Service Road WestSuite B34, Oakville, ON, CAOffice: (647) 250-7377info@enable-inc.com | www.enable-inc.com

WELD CARD

Procedure

FCAW(s)-P10

Rev. / date

0 / —

Ref. WPS

WPS-FCAW(s)

Status

SAMPLE

Process

FCAW(s)
Semi-automatic

Joint

PJP single bevel, closed root

Standards

CSA W47.1 / CSA W59

Prepared for

Sample: issued under your company name

8 mm (5/16") · PJP, E = 3 mm

Flat (F)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 8 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 5 / 3 mm
Backing: No backing
Backgouge: No

2 Pass sequence 1 pass

Fusion line

Effective throat E: 3 mm S - 2 mm; S - 3 mm
Passes: 1 pass · 1 layer

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 8 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Single pass	210–350approx.	19–27	3.8–7.4150–291 in/min	360–700calc. from bead area 20 mm²	0.73calc.	Single pass. Fuse both walls; flush to slightly convex.

8 mm (5/16") · PJP, E = 3 mm

Horizontal (H)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 8 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 5 / 3 mm
Backing: No backing
Backgouge: No

2 Pass sequence 1 pass

Fusion line

Effective throat E: 3 mm S - 2 mm; S - 3 mm
Passes: 1 pass · 1 layer

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 8 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Single pass	210–310approx.	19–25	3.8–6.4150–252 in/min	360–600calc. from bead area 20 mm²	0.71calc.	Single pass. Fuse both walls; flush to slightly convex.

8 mm (5/16") · PJP, E = 3 mm

Vertical up (V)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 8 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 5 / 3 mm
Backing: No backing
Backgouge: No

2 Pass sequence 2 passes

Fusion line

Effective throat E: 3 mm S - 2 mm; S - 3 mm
Passes: 2 passes · 1 layer

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 8 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	130–190approx.	16–19	2.0–3.279–126 in/min	330–520calc. from bead area 12 mm²	0.39calc.	Stringer. Fuse into the root and both walls.
2	1	Root	130–190approx.	16–19	2.0–3.279–126 in/min	410–660calc. from bead area 9 mm²	0.32calc.	Stringer. Fuse into the root and both walls.

8 mm (5/16") · PJP, E = 3 mm

Overhead (O)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 8 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 5 / 3 mm
Backing: No backing
Backgouge: No

2 Pass sequence 2 passes

Fusion line

Effective throat E: 3 mm S - 2 mm; S - 3 mm
Passes: 2 passes · 1 layer

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 8 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	150–210approx.	17–20	2.5–3.898–150 in/min	410–620calc. from bead area 12 mm²	0.39calc.	Stringer. Fuse into the root and both walls.
2	1	Root	150–210approx.	17–20	2.5–3.898–150 in/min	510–780calc. from bead area 9 mm²	0.31calc.	Stringer. Fuse into the root and both walls.

10 mm (3/8") · PJP, E = 5 mm

Flat (F)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 10 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 7 / 3 mm
Backing: No backing
Backgouge: No

2 Pass sequence 2 passes

RootCapFusion line

Effective throat E: 5 mm S - 2 mm; S - 3 mm
Passes: 2 passes · 2 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 10 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–350approx.	19–27	3.8–7.4150–291 in/min	470–920calc. from bead area 15 mm²	0.55calc.	Stringer. Fuse into the root and both walls.
2	2	Cap	210–350approx.	19–27	3.8–7.4150–291 in/min	390–750calc. from bead area 19 mm²	0.68calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

10 mm (3/8") · PJP, E = 5 mm

Horizontal (H)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 10 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 7 / 3 mm
Backing: No backing
Backgouge: No

2 Pass sequence 2 passes

RootCapFusion line

Effective throat E: 5 mm S - 2 mm; S - 3 mm
Passes: 2 passes · 2 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 10 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–310approx.	19–25	3.8–6.4150–252 in/min	470–800calc. from bead area 15 mm²	0.54calc.	Stringer. Fuse into the root and both walls.
2	2	Cap	210–310approx.	19–25	3.8–6.4150–252 in/min	390–650calc. from bead area 19 mm²	0.66calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

10 mm (3/8") · PJP, E = 5 mm

Vertical up (V)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 10 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 7 / 3 mm
Backing: No backing
Backgouge: No

2 Pass sequence 3 passes

RootCapFusion line

Effective throat E: 5 mm S - 2 mm; S - 3 mm
Passes: 3 passes · 2 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 10 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	130–190approx.	16–19	2.0–3.279–126 in/min	250–400calc. from bead area 15 mm²	0.52calc.	Stringer. Fuse into the root and both walls.
2	2	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	410–660calc. from bead area 9 mm²	0.31calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
3	2	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	370–590calc. from bead area 11 mm²	0.35calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

10 mm (3/8") · PJP, E = 5 mm

Overhead (O)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 10 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 7 / 3 mm
Backing: No backing
Backgouge: No

2 Pass sequence 3 passes

RootCapFusion line

Effective throat E: 5 mm S - 2 mm; S - 3 mm
Passes: 3 passes · 2 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 10 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	150–210approx.	17–20	2.5–3.898–150 in/min	310–470calc. from bead area 15 mm²	0.51calc.	Stringer. Fuse into the root and both walls.
2	2	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	510–780calc. from bead area 9 mm²	0.31calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
3	2	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	460–700calc. from bead area 11 mm²	0.35calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

12 mm (1/2") · PJP, E = 5 mm

Flat (F)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 12 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 8 / 4 mm
Backing: No backing
Backgouge: No

2 Pass sequence 2 passes

RootCapFusion line

Effective throat E: 5 mm S - 2 mm; S - 3 mm
Passes: 2 passes · 2 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 12 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–350approx.	19–27	3.8–7.4150–291 in/min	470–920calc. from bead area 15 mm²	0.55calc.	Stringer. Fuse into the root and both walls.
2	2	Cap	210–350approx.	19–27	3.8–7.4150–291 in/min	270–520calc. from bead area 27 mm²	0.98calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

12 mm (1/2") · PJP, E = 5 mm

Horizontal (H)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 12 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 8 / 4 mm
Backing: No backing
Backgouge: No

2 Pass sequence 2 passes

RootCapFusion line

Effective throat E: 5 mm S - 2 mm; S - 3 mm
Passes: 2 passes · 2 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 12 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–310approx.	19–25	3.8–6.4150–252 in/min	470–800calc. from bead area 15 mm²	0.54calc.	Stringer. Fuse into the root and both walls.
2	2	Cap	210–310approx.	19–25	3.8–6.4150–252 in/min	270–450calc. from bead area 27 mm²	0.96calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

12 mm (1/2") · PJP, E = 5 mm

Vertical up (V)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 12 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 8 / 4 mm
Backing: No backing
Backgouge: No

2 Pass sequence 3 passes

RootCapFusion line

Effective throat E: 5 mm S - 2 mm; S - 3 mm
Passes: 3 passes · 2 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 12 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	130–190approx.	16–19	2.0–3.279–126 in/min	250–400calc. from bead area 15 mm²	0.52calc.	Stringer. Fuse into the root and both walls.
2	2	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	280–450calc. from bead area 14 mm²	0.45calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
3	2	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	260–410calc. from bead area 15 mm²	0.50calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

12 mm (1/2") · PJP, E = 5 mm

Overhead (O)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 12 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 8 / 4 mm
Backing: No backing
Backgouge: No

2 Pass sequence 3 passes

RootCapFusion line

Effective throat E: 5 mm S - 2 mm; S - 3 mm
Passes: 3 passes · 2 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 12 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	150–210approx.	17–20	2.5–3.898–150 in/min	310–470calc. from bead area 15 mm²	0.51calc.	Stringer. Fuse into the root and both walls.
2	2	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	360–540calc. from bead area 14 mm²	0.45calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
3	2	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	320–490calc. from bead area 15 mm²	0.49calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

16 mm (5/8") · PJP, E = 7 mm

Flat (F)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 16 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 10 / 6 mm
Backing: No backing
Backgouge: No

2 Pass sequence 4 passes

RootFillCapFusion line

Effective throat E: 7 mm S - 2 mm; S - 3 mm
Passes: 4 passes · 3 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 16 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–350approx.	19–27	3.8–7.4150–291 in/min	470–920calc. from bead area 15 mm²	0.55calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	210–350approx.	19–27	3.8–7.4150–291 in/min	420–810calc. from bead area 18 mm²	0.63calc.	Stringer. Tie into wall, no cold lap.
3	3	Cap	210–350approx.	19–27	3.8–7.4150–291 in/min	500–960calc. from bead area 15 mm²	0.53calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
4	3	Cap	210–350approx.	19–27	3.8–7.4150–291 in/min	450–880calc. from bead area 16 mm²	0.58calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

16 mm (5/8") · PJP, E = 7 mm

Horizontal (H)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 16 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 10 / 6 mm
Backing: No backing
Backgouge: No

2 Pass sequence 4 passes

RootFillCapFusion line

Effective throat E: 7 mm S - 2 mm; S - 3 mm
Passes: 4 passes · 3 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 16 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–310approx.	19–25	3.8–6.4150–252 in/min	470–800calc. from bead area 15 mm²	0.54calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	210–310approx.	19–25	3.8–6.4150–252 in/min	420–700calc. from bead area 18 mm²	0.61calc.	Stringer. Tie into wall, no cold lap.
3	3	Cap	210–310approx.	19–25	3.8–6.4150–252 in/min	500–830calc. from bead area 15 mm²	0.52calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
4	3	Cap	210–310approx.	19–25	3.8–6.4150–252 in/min	450–760calc. from bead area 16 mm²	0.57calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

16 mm (5/8") · PJP, E = 7 mm

Vertical up (V)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 16 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 10 / 6 mm
Backing: No backing
Backgouge: No

2 Pass sequence 4 passes

RootFillCapFusion line

Effective throat E: 7 mm S - 2 mm; S - 3 mm
Passes: 4 passes · 3 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 16 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	130–190approx.	16–19	2.0–3.279–126 in/min	250–400calc. from bead area 15 mm²	0.52calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	130–190approx.	16–19	2.0–3.279–126 in/min	220–350calc. from bead area 18 mm²	0.59calc.	Stringer. Tie into wall, no cold lap.
3	3	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	260–420calc. from bead area 15 mm²	0.50calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
4	3	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	240–380calc. from bead area 16 mm²	0.54calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

16 mm (5/8") · PJP, E = 7 mm

Overhead (O)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 16 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 10 / 6 mm
Backing: No backing
Backgouge: No

2 Pass sequence 4 passes

RootFillCapFusion line

Effective throat E: 7 mm S - 2 mm; S - 3 mm
Passes: 4 passes · 3 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 16 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	150–210approx.	17–20	2.5–3.898–150 in/min	310–470calc. from bead area 15 mm²	0.51calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	150–210approx.	17–20	2.5–3.898–150 in/min	270–420calc. from bead area 18 mm²	0.58calc.	Stringer. Tie into wall, no cold lap.
3	3	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	330–500calc. from bead area 15 mm²	0.49calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
4	3	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	300–450calc. from bead area 16 mm²	0.53calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

20 mm (3/4") · PJP, E = 10 mm

Flat (F)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 20 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 13 / 7 mm
Backing: No backing
Backgouge: No

2 Pass sequence 4 passes

RootFillCapFusion line

Effective throat E: 10 mm S - 2 mm; S - 3 mm
Passes: 4 passes · 3 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 20 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–350approx.	19–27	3.8–7.4150–291 in/min	470–920calc. from bead area 15 mm²	0.55calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	210–350approx.	19–27	3.8–7.4150–291 in/min	210–410calc. from bead area 35 mm²	1.23calc.	Stringer. Tie into wall, no cold lap.
3	3	Cap	210–350approx.	19–27	3.8–7.4150–291 in/min	300–590calc. from bead area 24 mm²	0.87calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
4	3	Cap	210–350approx.	19–27	3.8–7.4150–291 in/min	270–520calc. from bead area 28 mm²	0.98calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

20 mm (3/4") · PJP, E = 10 mm

Horizontal (H)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 20 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 13 / 7 mm
Backing: No backing
Backgouge: No

2 Pass sequence 4 passes

RootFillCapFusion line

Effective throat E: 10 mm S - 2 mm; S - 3 mm
Passes: 4 passes · 3 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 20 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–310approx.	19–25	3.8–6.4150–252 in/min	470–800calc. from bead area 15 mm²	0.54calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	210–310approx.	19–25	3.8–6.4150–252 in/min	210–360calc. from bead area 35 mm²	1.20calc.	Stringer. Tie into wall, no cold lap.
3	3	Cap	210–310approx.	19–25	3.8–6.4150–252 in/min	300–510calc. from bead area 24 mm²	0.85calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
4	3	Cap	210–310approx.	19–25	3.8–6.4150–252 in/min	270–450calc. from bead area 28 mm²	0.96calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

20 mm (3/4") · PJP, E = 10 mm

Vertical up (V)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 20 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 13 / 7 mm
Backing: No backing
Backgouge: No

2 Pass sequence 7 passes

RootFillCapFusion line

Effective throat E: 10 mm S - 2 mm; S - 3 mm
Passes: 7 passes · 3 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 20 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	130–190approx.	16–19	2.0–3.279–126 in/min	250–400calc. from bead area 15 mm²	0.52calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	130–190approx.	16–19	2.0–3.279–126 in/min	260–420calc. from bead area 15 mm²	0.49calc.	Stringer. Tie into wall, no cold lap.
3	2	Fill	130–190approx.	16–19	2.0–3.279–126 in/min	260–410calc. from bead area 15 mm²	0.50calc.	Stringer. Tie into wall, no cold lap.
4	3	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	290–470calc. from bead area 13 mm²	0.44calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
5	3	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	240–380calc. from bead area 16 mm²	0.54calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
6	3	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	270–430calc. from bead area 14 mm²	0.48calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
7	3	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	280–440calc. from bead area 14 mm²	0.46calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

20 mm (3/4") · PJP, E = 10 mm

Overhead (O)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 20 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 13 / 7 mm
Backing: No backing
Backgouge: No

2 Pass sequence 7 passes

RootFillCapFusion line

Effective throat E: 10 mm S - 2 mm; S - 3 mm
Passes: 7 passes · 3 layers

3Before you strike an arc

Preheat (min)None requiredCSA W59-18 Table 5.3 col. 3 · t = 20 mmSteel below 0 °C: preheat to 10 °C

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	150–210approx.	17–20	2.5–3.898–150 in/min	310–470calc. from bead area 15 mm²	0.51calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	150–210approx.	17–20	2.5–3.898–150 in/min	330–500calc. from bead area 15 mm²	0.48calc.	Stringer. Tie into wall, no cold lap.
3	2	Fill	150–210approx.	17–20	2.5–3.898–150 in/min	320–490calc. from bead area 15 mm²	0.50calc.	Stringer. Tie into wall, no cold lap.
4	3	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	360–550calc. from bead area 13 mm²	0.44calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
5	3	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	300–450calc. from bead area 16 mm²	0.53calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
6	3	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	340–520calc. from bead area 14 mm²	0.47calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
7	3	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	350–530calc. from bead area 14 mm²	0.46calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

25 mm (1") · PJP, E = 13 mm

Flat (F)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 25 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 16 / 9 mm
Backing: No backing
Backgouge: No

2 Pass sequence 7 passes

RootFillCapFusion line

Effective throat E: 13 mm S - 2 mm; S - 3 mm
Passes: 7 passes · 4 layers

3Before you strike an arc

Preheat (min)10 °C minCSA W59-18 Table 5.3 col. 3 · t = 25 mm

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–350approx.	19–27	3.8–7.4150–291 in/min	470–920calc. from bead area 15 mm²	0.55calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	210–350approx.	19–27	3.8–7.4150–291 in/min	240–470calc. from bead area 31 mm²	1.09calc.	Stringer. Tie into wall, no cold lap.
3	3	Fill	210–350approx.	19–27	3.8–7.4150–291 in/min	390–770calc. from bead area 19 mm²	0.67calc.	Stringer. Tie into wall, no cold lap.
4	3	Fill	210–350approx.	19–27	3.8–7.4150–291 in/min	360–700calc. from bead area 20 mm²	0.73calc.	Stringer. Tie into wall, no cold lap.
5	4	Cap	210–350approx.	19–27	3.8–7.4150–291 in/min	370–720calc. from bead area 20 mm²	0.71calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
6	4	Cap	210–350approx.	19–27	3.8–7.4150–291 in/min	320–620calc. from bead area 23 mm²	0.83calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
7	4	Cap	210–350approx.	19–27	3.8–7.4150–291 in/min	340–670calc. from bead area 21 mm²	0.76calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

25 mm (1") · PJP, E = 13 mm

Horizontal (H)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 25 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 16 / 9 mm
Backing: No backing
Backgouge: No

2 Pass sequence 7 passes

RootFillCapFusion line

Effective throat E: 13 mm S - 2 mm; S - 3 mm
Passes: 7 passes · 4 layers

3Before you strike an arc

Preheat (min)10 °C minCSA W59-18 Table 5.3 col. 3 · t = 25 mm

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	210–310approx.	19–25	3.8–6.4150–252 in/min	470–800calc. from bead area 15 mm²	0.54calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	210–310approx.	19–25	3.8–6.4150–252 in/min	240–410calc. from bead area 31 mm²	1.06calc.	Stringer. Tie into wall, no cold lap.
3	3	Fill	210–310approx.	19–25	3.8–6.4150–252 in/min	390–660calc. from bead area 19 mm²	0.65calc.	Stringer. Tie into wall, no cold lap.
4	3	Fill	210–310approx.	19–25	3.8–6.4150–252 in/min	360–600calc. from bead area 20 mm²	0.71calc.	Stringer. Tie into wall, no cold lap.
5	4	Cap	210–310approx.	19–25	3.8–6.4150–252 in/min	370–620calc. from bead area 20 mm²	0.70calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
6	4	Cap	210–310approx.	19–25	3.8–6.4150–252 in/min	320–540calc. from bead area 23 mm²	0.80calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
7	4	Cap	210–310approx.	19–25	3.8–6.4150–252 in/min	340–580calc. from bead area 21 mm²	0.74calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

25 mm (1") · PJP, E = 13 mm

Vertical up (V)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 25 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 16 / 9 mm
Backing: No backing
Backgouge: No

2 Pass sequence 10 passes

RootFillCapFusion line

Effective throat E: 13 mm S - 2 mm; S - 3 mm
Passes: 10 passes · 4 layers

3Before you strike an arc

Preheat (min)10 °C minCSA W59-18 Table 5.3 col. 3 · t = 25 mm

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	130–190approx.	16–19	2.0–3.279–126 in/min	250–400calc. from bead area 15 mm²	0.52calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	130–190approx.	16–19	2.0–3.279–126 in/min	300–470calc. from bead area 13 mm²	0.44calc.	Stringer. Tie into wall, no cold lap.
3	2	Fill	130–190approx.	16–19	2.0–3.279–126 in/min	290–460calc. from bead area 14 mm²	0.45calc.	Stringer. Tie into wall, no cold lap.
4	3	Fill	130–190approx.	16–19	2.0–3.279–126 in/min	290–460calc. from bead area 13 mm²	0.44calc.	Stringer. Tie into wall, no cold lap.
5	3	Fill	130–190approx.	16–19	2.0–3.279–126 in/min	290–460calc. from bead area 14 mm²	0.45calc.	Stringer. Tie into wall, no cold lap.
6	3	Fill	130–190approx.	16–19	2.0–3.279–126 in/min	290–470calc. from bead area 13 mm²	0.44calc.	Stringer. Tie into wall, no cold lap.
7	4	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	250–390calc. from bead area 16 mm²	0.53calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
8	4	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	220–350calc. from bead area 18 mm²	0.59calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
9	4	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	210–330calc. from bead area 19 mm²	0.62calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
10	4	Cap	130–190approx.	16–19	2.0–3.279–126 in/min	240–390calc. from bead area 16 mm²	0.53calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

25 mm (1") · PJP, E = 13 mm

Overhead (O)

Scan for current rev

1 Fit-up check with gauge before welding

Joint type: Butt · Corner · Tee
Base metal: CSA G40.21 Gr. 300W / 350W; ASTM A36; ASTM A572 Gr. 50; ASTM A992
Thickness T: 25 mm
Root opening G: 0 — closed root
Bevel θ: 45° +10 / −5 from vertical
Prep depth S / Rf: 16 / 9 mm
Backing: No backing
Backgouge: No

2 Pass sequence 10 passes

RootFillCapFusion line

Effective throat E: 13 mm S - 2 mm; S - 3 mm
Passes: 10 passes · 4 layers

3Before you strike an arc

Preheat (min)10 °C minCSA W59-18 Table 5.3 col. 3 · t = 25 mm

Interpass max250 °C

WireE491T-8 H8 (E71T-8-H8) · 1.8 mmAWS A5.36 / A5.20 (per CSA W48:23)

Stick-out19–32 mm

PolarityDCEN

Clean: Grind / wire wheel weld area + 25 mm each side to bright metal; remove mill scale, rust, paint, oil and moisture. Remove slag and spatter between passes.

4Pass by pass

Pass	Layer	Role	Amps	Volts	WFS m/min	Travel mm/min	HI kJ/mm	Technique
1	1	Root	150–210approx.	17–20	2.5–3.898–150 in/min	310–470calc. from bead area 15 mm²	0.51calc.	Stringer. Fuse into the root and both walls.
2	2	Fill	150–210approx.	17–20	2.5–3.898–150 in/min	370–560calc. from bead area 13 mm²	0.43calc.	Stringer. Tie into wall, no cold lap.
3	2	Fill	150–210approx.	17–20	2.5–3.898–150 in/min	360–540calc. from bead area 14 mm²	0.44calc.	Stringer. Tie into wall, no cold lap.
4	3	Fill	150–210approx.	17–20	2.5–3.898–150 in/min	360–550calc. from bead area 13 mm²	0.44calc.	Stringer. Tie into wall, no cold lap.
5	3	Fill	150–210approx.	17–20	2.5–3.898–150 in/min	360–540calc. from bead area 14 mm²	0.44calc.	Stringer. Tie into wall, no cold lap.
6	3	Fill	150–210approx.	17–20	2.5–3.898–150 in/min	360–550calc. from bead area 13 mm²	0.43calc.	Stringer. Tie into wall, no cold lap.
7	4	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	310–470calc. from bead area 16 mm²	0.52calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
8	4	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	270–410calc. from bead area 18 mm²	0.58calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
9	4	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	260–400calc. from bead area 19 mm²	0.61calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.
10	4	Cap	150–210approx.	17–20	2.5–3.898–150 in/min	310–460calc. from bead area 16 mm²	0.52calc.	Stringer, ~50% overlap. Run 1–2 mm past groove edge.

5Watch out

Polarity is DCEN (electrode negative) — check the leads before welding.
No shielding gas; wind tolerant, but keep the stick-out in range to avoid porosity.
No welding when ambient is below −18 °C without the engineer's consent (W59 Table 5.3 Note 1).